1. Open folders with new plugin DLL and plugin installation folder.
2. Drag updated plugin file or use F5 to open copy dialog, click OK.
3. In replace dialog choose 'auto-rename target' under 'More options'.
4. Choose 'As Administrator', confirm UAC request (or enter login/password if you're under Windows XP and your account doesn't have admin rights).
In result TC tells that it can't write to file, 'retry' button doesn't help. If you click 'abort', you will see that TC successfully renamed old plugin file but couldn't copy new file! Now you may repeat copy procedure (you meet steps 2, 4 because target file doesn't exist) and TC will successfully copy file. So it is a question why it couldn't copy it before.

I can reproduce this bug under Windows XP (user account) and Windows 7 (UAC). If I do the same via TC that is started with admin rights, operation succeeds w/o errors.
Added:
Same problem take place with any file, not only used by some process, e.g. even with text file. But we may replace text files w/o any renaming targets.