I use TC alot specially when dealing with zipfiles...
But...
The internal zip engine does not handle really large zipfiles well.
When trying to build a >2GB zipfile, TC says "Warning: The total size of all selected files (unpacked) is > 2GB. IF the resulting archive is larger that 2GB, it will be unreadable. Continue anyway?"
Why this limit? We're not on DOS/FAT volumes anymore

Also when I try to "test" an archive (shift+alt+f9) that is >2GB, I get "Error in packed file ..." But I know my file is OK!!!
I think of this as a bug!
My personal "workaround" is to use "pkzipc.exe v4.00 from pkware" (command line tool). This tool handles >2GB zipfile OK.
Regards,
Bart.